Material Requirements Planning with SAP S/4HANA

Multilingual Book

🇺🇸 English (Original) 🇪🇸 Spanish (Translation)

✅ All languages are included in your purchase

Publisher SAP PRESS

Year / Edition 2024 / 2

Pages 563

Authors Caetano Almeida

Material Requirements Planning with SAP S/4HANA

Optimize your production output and reduce costs with material requirements planning in SAP S/4HANA! Use step-by-step instructions to set up your system, from configuring master data to maintaining MRP groups. Run MRP—both classic and MRP Live—and then evaluate your results using the MRP cockpit. With information on time-dependent stock levels, handover purchase requisitions, and other new and improved functionality, this fully updated second edition has everything you need to master MRP!

Configure and run classic MRP and MRP Live with SAP S/4HANA
Evaluate your MRP results with classic transactions and the MRP cockpit
Master demand-driven MRP and predictive MRP

You'll learn about:

Configuration:
Make essential MRP settings in the material master and set up internal and external procurement master data. Then configure plant parameters, MRP groups, lot-sizing procedures, availability checks, parallel processing, and more.
Performing MRP:
Get MRP up and running! Whether you’re using classic MRP, MRP Live, or both, walk step by step through the key transactions and SAP Fiori apps you’ll need to plan and evaluate your MRP run.
Advanced Features:
Want to get more out of your MRP? Explore advanced features, from time-dependent stock levels and segmentation to demand-driven MRP and predictive MRP.

Key Highlights:

Classic MRP
MRP Live
Master data
MRP runs
MRP evaluations
Planned orders
Demand management
Demand-driven MRP (DDMRP)
Long-term planning
Predictive material and resource planning (pMRP)
Administration

View Full Table of Contents

Preface
- Acknowledgments
1 Introduction to MRP with SAP S/4HANA
- 1.1 MRP Basics
- 1.2 MRP within the Supply Chain in SAP Systems
- 1.3 MRP with SAP S/4HANA
  - 1.3.1 Classic MRP
  - 1.3.2 MRP Live
  - 1.3.3 MRP Cockpit
  - 1.3.4 Demand-Driven MRP
  - 1.3.5 Predictive Material and Resource Planning
- 1.4 Summary
2 MRP Basics
- 2.1 MRP Procedures
  - 2.1.1 Material Requirements Planning
  - 2.1.2 Master Production Scheduling
  - 2.1.3 Consumption-Based Planning
  - 2.1.4 Demand-Driven MRP
- 2.2 MRP Planning Process
  - 2.2.1 Reading the Planning File
  - 2.2.2 Calculating the Net Requirements
  - 2.2.3 Calculating the Procurement Quantity
  - 2.2.4 Determining the Replenishment Proposal Type
  - 2.2.5 Scheduling Replenishment Proposals
  - 2.2.6 Exploding the BOM
  - 2.2.7 Creating Exception Messages
- 2.3 Summary
3 Master Data and Basic Settings
- 3.1 Material Master
  - 3.1.1 Material Master Overview
  - 3.1.2 MRP Type
  - 3.1.3 Lot-Sizing Procedures
  - 3.1.4 Procurement Types and Special Procurement Types
  - 3.1.5 Scheduling Parameters
  - 3.1.6 Net Requirements Calculation
  - 3.1.7 MRP Area
- 3.2 Procurement Master Data
  - 3.2.1 Internal Procurement
  - 3.2.2 External Procurement
  - 3.2.3 Quota Arrangement
- 3.3 Planning File
- 3.4 Summary
4 Configuring MRP
- 4.1 Overall Plant Parameters
  - 4.1.1 Maintain Environment
  - 4.1.2 Maintain Master Data
  - 4.1.3 Maintain Planned Orders
  - 4.1.4 Maintain Planning Run
- 4.2 MRP Group
  - 4.2.1 Consumption Mode/Adjustment Horizon
  - 4.2.2 Horizons
  - 4.2.3 Determine Production Storage Location
  - 4.2.4 Convert Planned Order
  - 4.2.5 Program Plan: Independent Requirements Split
  - 4.2.6 Evaluation
  - 4.2.7 Planning Run
  - 4.2.8 External Procurement
  - 4.2.9 Availability Check
- 4.3 MRP Type
- 4.4 Lot-Sizing Procedure
- 4.5 Availability Check
- 4.6 MRP Areas
- 4.7 Parallel Processing
- 4.8 Summary
5 Running MRP
- 5.1 MRP Live versus Classic MRP
- 5.2 Classic MRP
  - 5.2.1 Control Parameters
  - 5.2.2 Single-Item/Single-Level Planning
  - 5.2.3 Single-Item/Multilevel Planning
  - 5.2.4 Single-Item Interactive Planning
  - 5.2.5 Multilevel Sales Order/Project Planning
  - 5.2.6 Total Planning Run
  - 5.2.7 Master Production Scheduling
- 5.3 MRP Live
  - 5.3.1 MRP Dispatcher
  - 5.3.2 MRP Live Control Parameters
  - 5.3.3 Running MRP Live in SAP GUI
  - 5.3.4 SAP Fiori
- 5.4 Planning PP/DS Materials in MRP Live (One MRP Run)
- 5.5 Summary
6 Evaluating the MRP Results
- 6.1 Exception Messages
- 6.2 Rescheduling Checks
- 6.3 Stock/Requirements List
  - 6.3.1 Individual Access
  - 6.3.2 Collective Access
- 6.4 MRP List
- 6.5 Information and Settings for Materials in MRP on SAP HANA
- 6.6 Order Report
- 6.7 Pegged Requirements
- 6.8 Evaluation of the Planning Situation
- 6.9 MRP Cockpit
  - 6.9.1 Shortage
  - 6.9.2 Accessing SAP Fiori Applications for MRP
  - 6.9.3 Monitor and Manage Material Coverage
  - 6.9.4 Monitor and Manage Internal Requirements
  - 6.9.5 Monitor and Manage External Requirements
  - 6.9.6 Monitor and Manage Production or Process Orders (MRP View)
  - 6.9.7 Handover Purchase Requisitions
  - 6.9.8 Display MRP Master Data Issues
  - 6.9.9 Manage Change Requests
  - 6.9.10 Detect MRP Situations
- 6.10 Summary
7 Managing Planned Orders
- 7.1 Planned Orders
- 7.2 Planned Order Availability Check
- 7.3 Planned Order Conversion
- 7.4 Additional Options for Mass Processing
- 7.5 Summary
8 Advanced MRP Features
- 8.1 Subcontracting Planning
- 8.2 Planning Calendar
- 8.3 BOM Explosion Number
- 8.4 Parts Interchangeability
  - 8.4.1 Creating an MPN-MRP Set
  - 8.4.2 Planning an MPN-MRP Set
- 8.5 Range of Coverage Profile (Dynamic Safety Stock)
- 8.6 Time-Dependent Stock Levels
- 8.7 Segmentation
  - 8.7.1 Segmentation Master Data
  - 8.7.2 Using Segmentation in MRP Master Data
  - 8.7.3 Running MRP with Segmentation
- 8.8 Summary
9 Demand Management
- 9.1 What Is Demand Management?
- 9.2 Planning Strategies
  - 9.2.1 Planning with Final Assembly (Strategy 40)
  - 9.2.2 Net Requirements Planning (Strategy 10)
  - 9.2.3 Gross Requirements Planning (Strategy 11)
  - 9.2.4 Make-to-Order Production (Strategy 20)
  - 9.2.5 Planning without Final Assembly (Strategies 50 and 52)
  - 9.2.6 Planning with a Planning Material (Strategies 60 and 63)
  - 9.2.7 Planning at Assembly Level (Strategies 70, 74, and 59)
  - 9.2.8 Assemble-to-Order (Strategies 81 through 86)
- 9.3 Creating a Demand Plan
  - 9.3.1 Maintenance of Planned Independent Requirements in SAP GUI
  - 9.3.2 Maintenance of Planned Independent Requirements in SAP Fiori
  - 9.3.3 Splitting Independent Requirements
  - 9.3.4 Planned Independent Requirements Reorganization
- 9.4 Configuring Demand Management
- 9.5 Summary
10 Demand-Driven MRP
- 10.1 What Is DDMRP?
  - 10.1.1 Buffer Calculation
  - 10.1.2 DDMRP Process
- 10.2 Setting Up DDMRP
  - 10.2.1 Product Classification
  - 10.2.2 Mass Maintenance of Products
  - 10.2.3 Buffer Proposal Calculation
- 10.3 Running DDMRP
- 10.4 DDMRP Analytics
- 10.5 Integrating DDMRP with SAP IBP
- 10.6 Demand-Driven Scheduling
- 10.7 Summary
11 Long-Term Planning
- 11.1 Creating a Long-Term Planning Scenario
- 11.2 Running Long-Term Planning
- 11.3 Processing Simulative Planned Orders
- 11.4 Evaluating the Long-Term Planning Results
  - 11.4.1 Evaluating the Long-Term Planning Stock/Requirements List
  - 11.4.2 Evaluating Work Center Capacity
  - 11.4.3 Transferring the LTP Results to the Logistics Information System
- 11.5 Cleaning Up the Long-Term Planning Scenario
- 11.6 Summary
12 Predictive Material Requirements Planning
- 12.1 pMRP Basics
  - 12.1.1 What Is pMRP?
  - 12.1.2 Business Scenarios
  - 12.1.3 Comparing pMRP with Long-Term Planning
  - 12.1.4 Prerequisites
- 12.2 Master Data
  - 12.2.1 Material Master
  - 12.2.2 Bill of Material
  - 12.2.3 Work Center and Resources
  - 12.2.4 Routings and Master Recipes
  - 12.2.5 Production Version
  - 12.2.6 External Procurement and Quota Arrangement
  - 12.2.7 Flexible Constraints
- 12.3 Creating Simulations
  - 12.3.1 Scheduling a pMRP Simulation Creation
  - 12.3.2 Template Selection
  - 12.3.3 Scheduling Options
  - 12.3.4 Parameters
  - 12.3.5 Evaluating the Simulation Creation Logs
- 12.4 Processing Simulations
  - 12.4.1 Process pMRP Simulations App
  - 12.4.2 Demand Plan Simulation
  - 12.4.3 Capacity Plan Simulation
  - 12.4.4 Simulation Components
  - 12.4.5 Multilevel Material Simulation
  - 12.4.6 Issue List
  - 12.4.7 Simulation Summary
- 12.5 Releasing Simulations
- 12.6 Configurable Products
  - 12.6.1 Creating PIRs for Configurable Products
  - 12.6.2 Simulation for Configurable Products
  - 12.6.3 Releasing PIRs for Variant Configuration Components
- 12.7 Demand-Driven Scenarios
  - 12.7.1 Using pMRP with DDMRP Products
  - 12.7.2 Forecasting Delivery Schedules for Components
- 12.8 Summary
13 Administering MRP
- 13.1 Housekeeping MRP
  - 13.1.1 Keeping the Planning File Consistent
  - 13.1.2 Managing Background Jobs
  - 13.1.3 Deleting Old MRP Lists
- 13.2 Troubleshooting MRP
  - 13.2.1 Material Not Planned
  - 13.2.2 Inconsistencies
  - 13.2.3 MRP Live Support Functions
  - 13.2.4 Support Tool for MRP
- 13.3 Improving MRP Performance
  - 13.3.1 Classic MRP
  - 13.3.2 MRP Live
  - 13.3.3 Frequent Problems and Solutions
- 13.4 Summary
14 Enhancing MRP
- 14.1 Enhancing Classic MRP
- 14.2 Enhancing MRP Live
- 14.3 Enhancing Predictive Material and Resource Planning
- 14.4 Enhancing the SAP Fiori Applications of the MRP Cockpit
- 14.5 Modification of Supply and Demand List
- 14.6 CDS Views
- 14.7 Summary
15 Migrating to SAP S/4HANA
- 15.1 Performing a Readiness Check
- 15.2 Assessing Simplifications in MRP
  - 15.2.1 Planning File
  - 15.2.2 Storage Location Planning
  - 15.2.3 Subcontracting
  - 15.2.4 Production Versions
  - 15.2.5 External Procurement
  - 15.2.6 Total Requirements Cleanup
- 15.3 Reviewing Custom Code
- 15.4 Evaluating New MRP Features
  - 15.4.1 MRP Live
  - 15.4.2 Demand-Driven MRP
  - 15.4.3 Predictive Material and Resource Planning
  - 15.4.4 SAP Fiori and the MRP Cockpit
- 15.5 Summary
A Roadmap for MRP in SAP S/4HANA
B The Author
Index

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Material Requirements Planning with SAP S/4HANA

Name: Material Requirements Planning with SAP S/4HANA
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SKU: BOOK-SAPPRESS-EBOOK-2024-9781493225705
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Material Requirements Planning with SAP S/4HANA

You'll learn about:

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Material Requirements Planning with SAP S/4HANA

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